Getting back around to working on this more.
As far as brakes go I've contemplated adding brakes, one issue is it's ******** to put a controller on an FJ, real pain in the ********. There are some wireless controllers that solve that problem but are a bit pricey still. Something like this will set you back about $300
http://www.etrailer.com/Brake-Controller/Tekonsha/90250.html
Having said that, in my normal usage with the trailer weighing about 1000lb as it sits I may have 3-800lbs on it when hauling stuff to events or hauling a load of winch mounts, things like that. I'd feel pretty comfortable with 1000 maybe even 1500lbs of load but over that you have to be careful as if you get the nose up on a FJ and therefore light on the front end, the ABS wants to play havoc with a quick stop and turn. At that point I'd go for some trailer brakes.
If you have several hundred pounds of camping gear, etc and are hitting some reasonable trails then it will go wherever the FJ goes and does it well without issue. I just hauled a load of firewood a few days ago, about 3/4 cord of oak, had to wheel it a bit to get off the property and it did it with ease, no drama what so ever. Sorry for the crappy night shot, it sat dead nuts level as did the FJ (I have it about 3/4" higher in the back unloaded).
I have a 2" ball on it right now but it's about to get a
LockNRoll hitch before my next trailer required event. The ball works fine and I've twisted up pretty good off road before but it will certainly have it's limits. Lunettes are too noisy and jerky for me and are tougher to back up with on uneven terrain... at least it is for me. Rock solid stupid simple? Yes, but not the most elegant solution nor the best for me.
So, what's up next?
1. LockNRoll as stated above.
2. Need to figure out how I prefer to mount a spare. Picked up another matching wheel and even though my FJ spare is identical I figure it wouldn't hurt to have 2 along if I end up in BFE. Also I'm about to install some 285 all/mud terrain tires on the FJ so a stock 265 would be nice for the trailer. I don't want to take up a bunch of bed space but don't want it on the side. If I mount it on the front then I won't be able to open my rear door all the way as I can now. Not really hip on it being underneath. Even thought about a custom rear 'bumper' with a swing away tire/jerry can/hi lift mount??? So.. you run out of options real quick... however...
3. As my company, U.S. Off Road, has products produced in a machine shop I thought I'd come up with an innovative design for some tarp bows. I'm working on a design that is strong but also adjustable vertically (with a little lateral adjustment for manufacturing/use variations in the bed). You can have them down at their lowest adjustment and put a tarp on with about 3" of height above the bed or move them up 6-9 inches (still working that) and mount a RTT... think roof rack for your trailer. No RTT to mount? Just get a bigger tarp to have some vertical storage underneath... or get a tarp that will work at low and high adjustments...whatever. Was thinking about a system where you could mount platforms, cargo baskets, tools... all similar to a roof rack... so maybe a spare carrier?
If all goes well with the design and they can be produced at a decent price point than I'll probably offer bow kits for M101's via our store. Can't tell you when and sure can't state a price right now.
4. Still need to mount my jerry cans gas/water, will probably go up front.
Need to double check all the hardware, wheel bearings..etc to make sure it's ready for some long hauls.. so plenty to do. I'll update accordingly as I do things.