1996 FG 639 dual cab tidy up

canter tourer

Adventurer
Been a while since i updated this, have built a rear wheel carrier and turboed it in preparation for a trip to lightning ridge in 2 weeks.
The rear wheel carrier is originally off a 80's MQ patrol and with a little cutting, stretching and modification now fits nicely on the truck, will be nice not having to pull the spare in and out each night.
 

Attachments

  • 20180430_113732.jpg
    20180430_113732.jpg
    774.8 KB · Views: 48

canter tourer

Adventurer
The turbo is nearly finished, just gotta reconnect the exhaust and good to go. Have only driven it 500m as yet with about a foot of exhaust hanging out the back till the exhaust is done, but grinning from ear to ear so far.
Dave
 

Attachments

  • 20180905_110153.jpg
    20180905_110153.jpg
    671.8 KB · Views: 41
Just read your whole thread! Great build and I'm impressed at how quickly you managed to get everything together in the beginning. I enjoy seeing a Canter coming in under 4500kg too (y) Did you fit the turbo yourself?
 

canter tourer

Adventurer
Been doing a little bit of maintenance on the old girl, I've had oil leaks for ages and finally decided to chase them down.

First one fixed was the 2 x 'o' rings behind the vacuum pump, i thought it was a sump or front main seal leak, but these little suckers were the culprit. Heaps easier to replace than the front main or resealing the sump.

That said, the sump has been leaking from the rear and it was a toss up if it could be the rear main seal instead. I figured the sumps easier to start with and so far after removing and resealing it with Loctite grey maxx she's all good.

Next was the front seal on the transfer case behind the drive shaft. There was a but of wear on the drive flange, but a 52mm speedi sleeve has fixed that and no more leaks.

Happy trucking again and no more oil smears on my gut when i crawl underneath it anymore :)

Dave
 

Attachments

  • 20200923_143842.jpg
    20200923_143842.jpg
    1.7 MB · Views: 18
  • 20200926_141900.jpg
    20200926_141900.jpg
    1.6 MB · Views: 18
  • 20200930_150918.jpg
    20200930_150918.jpg
    1.4 MB · Views: 18

canter tourer

Adventurer
Been another long stretch without updates.
We recently spent 6wks away in NSW and QLD, a total of 8350kilometees and average of 18.08 litres /100k fuel use.

But before the trip typically I had a few things to do on the old bus....

I decided to change out the front and rear diffs for a pair from a later fg649. These have the 5.17 ratio, so slightly better rpms on the highway run. This was a but of a mission to do on my own in the shed, but got there eventually. Also installed a spacer in the front driveshaft as the spline length was borderline with the suspension lift, much better now. To fit the diffs, I needed to use the later rear tailshaft as well, as the original was too short. Turns out the later diff has a much larger centre, but a shorter snout, the joys if mix and match.

That done, I noticed i had a small leak from the sump again, luckily it only needed a degrease and a little bit if sealant work had fixed it up successfully.
 

Attachments

  • 20210503_175042.jpg
    20210503_175042.jpg
    749 KB · Views: 10

canter tourer

Adventurer
Then the big mission, with the girls getting bigger they no longer all fit in the bunks, so I finally cut a hole in the roof and popped it up. Best move ever, now one of them sleeps up top, the head room is awesome and the wife is happier, so wins all round.

On the trip, the truck performed faultlessly again, it has been so reliable and easy to fix any little issues that may pop up on the road.

Ever since I turboed it, it has always had the issue that it seemed to hit a wall from 3000rpm onward. When I fitted the 3 inch exhaust it made a difference to the top end, but it still had a wall where it dropped off boost and power. I assumed wrongly that it was maybe a lack of fuel being the cause, but a mate reckoned it was probably the wastegate opening. Well when I got home I ordered a 2 bar spring for the wastegate and changed it out. This has immediately improved the issue and it seems it was the issue all along.

Now it'll pull to redline, with boost bleeding off slowly the closer to it gets to 3500rpm, holding more boost into the top end and bleeding down from 15psi, but it no longer feels like its hit a wall, holds boost longer and seems to get there quicker. It may just be a mental thing, but it certainly drives better too. It could still hold boost better and I may try a 2.5bar spring, but for now it's doing the job.

Next thing to do is put another bunk in the roof, and and keep fiddling with the interior set-up on the body, it's a constant evolution but that's half the fun.
Dave.
 

Attachments

  • 20210510_202209.jpg
    20210510_202209.jpg
    563.7 KB · Views: 35
  • 20210519_150333.jpg
    20210519_150333.jpg
    562.8 KB · Views: 38
  • 20210706_103750.jpg
    20210706_103750.jpg
    1 MB · Views: 42
  • 20210617_133343.jpg
    20210617_133343.jpg
    1 MB · Views: 38
  • Resized_20210616_142251.jpeg
    Resized_20210616_142251.jpeg
    278.8 KB · Views: 42
  • 20210706_103559.jpg
    20210706_103559.jpg
    719.7 KB · Views: 43

Forum statistics

Threads
185,527
Messages
2,875,540
Members
224,922
Latest member
Randy Towles
Top