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  1. djschlo

    1st Gen 4runner Project: My COVID-19 Build

    Steering I reinstalled the steering shaft along with a rebuilt steering box, along with the total chaos cady idler arm, “King Kong steering system,” heim joint steering upgrade, OEM steering stabilizer, then welded in a frame cross brace between the rear lower control arm mounts. Remaining...
  2. djschlo

    1st Gen 4runner Project: My COVID-19 Build

    Been awhile, thought I figure an update was warranted after a year! Last summer I got the Runner back on its own weight. Luckily, I had nearly everything on hand and ready to finally be installed. The plan has been to retain the IFS and go long travel. Long Travel: I landed on the Total Chaos...
  3. djschlo

    1st Gen 4runner Project: My COVID-19 Build

    I've never sealed a tank either but it can't be difficult or harmful when done properly. Just like paint, prep is probably key. The rust in the new tank is scaling and corrosion is visible everywhere inside. I've already tried to remove or neutralize what rust I could but that didn't appear to...
  4. djschlo

    1st Gen 4runner Project: My COVID-19 Build

    @bkg Thanks! @arlindsay1992 Thanks, good to know. I'm really looking forward to getting rid of all my old/used parts to clear some space once the vehicle get back together and on the road. Maybe I should plan to seal the inside of the tank with the POR gas tank sealer?
  5. djschlo

    First Foray into 4Runners - My 1st Gen Build

    Looks like a fun trip! Bummer about the 22RE but at least I didn’t fail on the way out. A UZ is going to be sweet! I’m committed to the 5VZ swap but if i wasn't id go UZ. I’ve done some research on UZ swapping as a future option. The 1UZ and 3UZ came in the Lexus GS, SC and LS V8 models in the...
  6. djschlo

    1st Gen 4runner Project: My COVID-19 Build

    Brake and clutch lines: I bent new brake lines out of 3/16” stainless steel tubing for the engine bay. They came out nice, without any kinks and very close to OEM. The biggest change from the original is I know only have a single hardline running to the rear. I removed the rear load sensing...
  7. djschlo

    1st Gen 4runner Project: My COVID-19 Build

    Doors and other details: I installed all the door hardware. New Toyota handles, weatherstripping window runs, FJ62 side mirrors and restored the rest of the hardware I could. Then I reinstalled the windows. Now the doors shut, seal and lock! Just missing the interior panels. I also took the...
  8. djschlo

    1st Gen 4runner Project: My COVID-19 Build

    Shine: I tried to make the paint shine by wet sanding the body by hand with 2000 and 3000 grit sandpaper. Then I cut it with Meguiars 105 compound on a wool pad and polished it with Meguiars 210 on a foam polishing pad. I’ve never cut or buffed a vehicle before. It came out ok, there is some...
  9. djschlo

    1st Gen 4runner Project: My COVID-19 Build

    Not much progress has been made. I’ve been slowly wet sanding the clear coat and will finish cutting and polishing in the next few days. I decided to go backwards and remove the body mount hardware since they were starting to rust again. This time I would treat all hardware with a black oxide...
  10. djschlo

    1st Gen 4runner Project: My COVID-19 Build

    Thanks for the positive feedback folks! Overall, I am happy the body work for my first time. There are certainly things I’d do differently and flaws if you look for them. But this is supposed to be a driver, not a show vehicle. Very eager to wrap up the cosmetics and move on to the fun/important...
  11. djschlo

    1st Gen 4runner Project: My COVID-19 Build

    Wheel wells: Before I disassembled my tarp fort, I sprayed the rear wheel wells and the front inner fender wheel wells with bedliner. I used Upol’s tintable Raptor Liner and tinted it black. I followed the directions and did two coats after masking my fresh paint. Once that dried enough, I...
  12. djschlo

    1st Gen 4runner Project: My COVID-19 Build

    4Runner is painted! It is now Toyota’s “Heritage Blue” (8X0) from the ‘13/’14 FJ Cruiser. It is not perfect but I’m happy with it. I’d say I did a good job; you can certainly find imperfections if you look for them. Paint: I initially considered having the vehicle painted professionally, but...
  13. djschlo

    First Foray into 4Runners - My 1st Gen Build

    Looking good! Happy to see it out of the garage on off pavement. I hope you aren't too nervous about scratching your fresh paint
  14. djschlo

    1st Gen 4runner Project: My COVID-19 Build

    Front clip: I finished installing the front clip. I took my time to make sure it was square and lined up like it came from the factory. Once it was welded to the body, I used an aggressive amount of sealant on the edges. Front fenders: I reinstalled the hood, doors, cowl and grill before...
  15. djschlo

    1st Gen 4runner Project: My COVID-19 Build

    Thanks for sharing @toastyjosh ! I went with TC as well. Won’t be running secondary shocks (yet). I ordered King shocks from Ben at Filthy Motorsports based off @Summit Cruisers Jr recommendation, so those should be here in the next few weeks. Thanks @Summit Cruisers Jr ! I welded in the clip...
  16. djschlo

    1st Gen 4runner Project: My COVID-19 Build

    Body mounts: With the new hardlines and fuel harness installed, I replaced the body mounts and put the body back on the frame! Energy suspension’s kit (from Marlin Crawler) recommended using original manufacturers torque values. I couldn’t find the torque specifications in my factory manual or...
  17. djschlo

    1st Gen 4runner Project: My COVID-19 Build

    After what has turned into a full-on disassembly and frame off restoration, I am nearing the point of reassembly. Engine mounts: Since the 4Runner came with the 22RE stock, the frame mounts need to be moved back a few inches. If my 4Runner originally came with the 3VZ V6, I would have been able...
  18. djschlo

    1st Gen 4runner Project: My COVID-19 Build

    Thanks, I’m not a fan of the cylinder blocks either. It did work for the few minutes it took to remove the hardlines. I’ll use timber or figure something else out when I paint and undercoat with the body off the frame.
  19. djschlo

    1st Gen 4runner Project: My COVID-19 Build

    Thanks for sharing @arlindsay1992@gmail.com and @vintageracer ! I read about NWMP's aux gas tank on Yotatech but every photo was unavailable. Keeping the existing spare tire while adding an aux tank is very cool. Too bad they aren't available anymore so I'll be lucky to source one. I am looking...
  20. djschlo

    1st Gen 4runner Project: My COVID-19 Build

    Fuel: At this point I decided it is probably worth pulling the gas tank. Glad I did, but not happy with the findings. Yikes! Tank hasn’t rusted through, but I am not sure how I would clean/repair it beyond just sanding the inside. Aftermarket gas tanks are available, but none seem to have a...
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