My plan at this point is to mechanically Bon the edges with fiberglass cloth and epoxy. I was very interested to see the above photograph on the Land Rover Defender… Not Defender[emoji4]
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I’ve actually messaged Styromax and I’m fairly certain they actually bond aluminum edging on their panel build up’s. If you look through their website you will see all the extrusions that they sell and their build methods.
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I’ve looked at both pretty closely, I personally like the StyroMax stuff better. It may be a matter of semantics but I like how they rabbet their corners, as opposed to using extrusions everywhere.
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Sure wish these guys distributed in the good ole USA.....
https://www.facebook.com/media/set/?set=a.683750748437521&type=3
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Great build, especially given your lack of hands on experience, it truly shows what a “can do” spirit brings to the table.
I grew up doing fiberglass work in the body shop industry and spent some time later in life working for a boatbuilder in the Portland area that specializes in wood...
Just read this entire thread, as others have said this is simply amazing.
I build high end custom furniture and for years this has been my go-to finish. The MinWax brand is the best available and it is easily repairable.